What is Phenolic Compact Board?


In an era that prioritizes efficiency, environmental protection, and aesthetics, phenolic compact board has emerged as a revolutionary material in architecture, furniture manufacturing, and interior design. As a leading manufacturer, Yaming Wood Industry specializes in producing high-quality phenolic compact boards.
I. Definition and Core Properties of Phenolic Compact Board
Phenolic Compact Board (PCB) is a high-pressure laminate (HPL) made by bonding multiple layers of resin-impregnated paper with phenolic resin under high temperature and pressure. Available in thicknesses ranging from 3mm to 25mm, it is self-supporting and requires no additional substrate, earning it names like "high-pressure laminate phenolic board" or HPL compact panels.
As a professional Chinese manufacturer, Yaming Wood Industry ensures the following core properties through advanced production processes:
High Impact Resistance: Dense structure withstands frequent mechanical stress.
Moisture and Corrosion Resistance: Natural water resistance of phenolic resin makes it ideal for bathrooms, labs, and humid environments.
Dual-Side Decorative Options: Hundreds of colors and textures to meet diverse design needs.
Ease of Processing: Supports cutting, drilling, and custom machining for complex installations.
II. Technical Specifications and Key Features of Yaming’s Phenolic Compact Board
1. Physical Performance: Built for Harsh Environments
Self-Supporting Strength:
3mm panels withstand static loads of 50kg/m²;
6mm panels are suitable for tabletops and countertops without reinforcement (data from Yaming Lab).
Exceptional Weather Resistance:
Passes 1,000-hour UV aging test with color difference ΔE ≤ 3 (3x better than standard boards), ideal for outdoor sunshades and balcony cladding.
Moisture Resistance:
Expansion rate ≤ 0.2% after 48 hours in 90% humidity environments, perfect for bathroom partitions and kitchen cabinets.
2. Functional Advantages: Adaptability Across Scenarios
Chemical Resistance:
Resists alcohol, acids, alkalis, and cleaners without discoloration (tested per GB/T 17657), suitable for lab benches and medical equipment cabinets.
Fire Safety:
Achieves B1 fire rating (GB 8624), self-extinguishing with no toxic fumes, meeting public building safety standards.
Machinability:
Cut, drill, or mill without edge sealing; on-site processing reduces material waste (loss rate ≤ 5%).
3. Aesthetic Versatility: Blending Beauty and Practicality
Yaming offers hundreds of surface designs, including:
Woodgrains: Oak, walnut, carbonized wood, replicating natural textures.
Solid Colors: Classic black/white to modern Morandi tones for minimalist or bold designs.
Special Textures: Metal brushed, fabric, stone patterns for high-end commercial spaces.
III. Five Key Application Scenarios
1. High-Traffic Public Areas
Walls and furniture in hospitals, schools, and airports leverage its abrasion resistance and antibacterial properties (EN 438 certified).
2. Humidity-Prone Environments
Locker rooms and poolside partitions utilize its water absorption rate < 0.5% to prevent swelling.
3. Medical and Laboratory Settings
ISO 9001-compliant production ensures seamless surfaces to inhibit bacterial growth, resistant to alcohol and disinfectants.
4. Custom Commercial Designs
Retail displays and curved bar counters benefit from bendability (minimum bending radius: 50mm).
5. Industrial Durability Demands
25mm-thick boards support 500kg/m² static loads for factory consoles and logistics workstations.
IV. Four Advantages of Choosing Yaming
1. Full-Scale Production Capabilities
Vertical Integration:
German continuous hot presses ensure uniform pressure (<1% error), eliminating delamination.
100% virgin phenolic resin impregnation (density: 1.45g/cm³±0.05) ensures long-term durability.
Cost Efficiency: Raw material costs reduced by 15–20%.
Fast Delivery: Standard orders shipped in 7–10 days.
2. Eco-Certifications
CARB P2 and FSC certifications; formaldehyde emissions ≤ 0.1mg/L (surpassing E0 standards).
3. Surface Innovation
Anti-Fingerprint Technology: Reduces fingerprint marks by 90%.
Antimicrobial Coating: Inhibits >99.9% of E. coli and Staphylococcus aureus.
4. Global Customization and Logistics
Flexible Sizing: Stock sizes from 1220×1830mm to 1830×3660mm; custom samples in 72 hours.
Worldwide Delivery: Warehouses in North America, Southeast Asia, and the Middle East; urgent orders processed in 48 hours.
V. Frequently Asked Questions (FAQ)
Q1: How does phenolic compact board differ from standard HPL?
A: Traditional HPL requires substrates (e.g., particleboard), while PCBs are self-supporting (thickness ≥3mm, density >1450kg/m³).
Q2: Is it suitable for extreme climates?
A: Yaming’s boards pass -40°C to 80°C thermal cycling tests, ideal for Middle Eastern heat or Nordic cold.
Q3: How to clean and maintain?
A: Wipe with neutral detergent; avoid abrasive tools like steel wool.
VI. Conclusion
From humid bathroom partitions to high-end retail installations, phenolic compact boards redefine durability and design. Yaming Wood Industry, a pioneer in China’s phenolic board sector, combines industrial-grade quality with custom solutions for global clients.
For a material that balances strength, aesthetics, and sustainability, contact Yaming at sales@chinawuya.com for free samples and technical whitepapers — and let phenolic compact boards elevate your projects with enduring beauty and performance.